At ModernLineFurniture.com
each of our sofas undergoes a hand-crafted process that results in the
highest quality product. We are happy to share the details of our
hard work to provide you with a deeper overview of the production
process.
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| Wood is
precisely cut
to provide
the solid framing for each sofa.The wooden cut-outs and heavy metal
gauge wire are assembled to
construct the initial shape of each sofa's style. The belts system is
applied to support the dense foam. As you can see in the pictures below
durability is our number one priority. |
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Specialized
foam is cut to cover the seating
area, with special fibric fillings (softer foam) covering the armrests,
seat and backrest to provide the most comfort and support for all the
body's delicate points.
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| The
padded frames are outfitted with our top quality
genuine leather through out the foam seating area. Leather is cut in
multiple pieces to cover each section of a sofa
individually. This process provides perfect leather upholstering.
After the leather cutting part, the leather is ready to be sewed
together with special extra-thick threading to provide many years of
use. Leather fitting process is a tedious process where every tiny inch
of
leather piece is sewed, glued, blocked and nailed to the frame. |
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Finally, a thorough inspection is
performed by the supervising staff.
The inspection is done in a specially designed super-bright room, which
allows a better observation of the finished product. Once inspection is
completed, the new products are ready to be packed
in: foam, cardboard, shrink wrap and special sturdy rice bags.
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